Bangnuo Machinery's Guardrail Production Line Is Delivered To Overseas Customers, And The Automatic Stacking System Improves The Intelligent Level Of The Production Line

Recently, Bangnuo Machinery successfully completed a set of fully automatic guardrail plate forming production line with automatic stacking system and successfully delivered it to overseas customers. While ensuring the forming efficiency and plate shape accuracy, this production line greatly improves the efficiency of material cutting and sorting, realizing the real "forming-cutting-stacking" integrated automatic production, further confirming the innovative strength of Bangnuo Machinery in the field of high-end intelligent equipment.

Project Background: Customer Demand "Efficiency + Automation + Reduced Manpower"

The customer is from the Middle East and is a large enterprise specializing in the production of highway safety facilities. It has high requirements for the automation level and production capacity of the equipment. The customer particularly emphasized that he hopes that the entire line can achieve rapid forming of high-strength steel plates and can automatically complete the material cutting and stacking operations to reduce manual intervention and improve delivery efficiency.

The sales and technical team of Bangnuo Machinery held multiple rounds of remote meetings with the customer. After fully understanding its product structure, workshop layout and employment habits, it quickly formulated a dedicated solution and designed a set of forming + cutting + manipulator stacking integrated guardrail plate production line, which successfully met all the needs of the customer.

Core highlights: intelligent collaboration, labor saving, double efficiency

This production line is centered on the intelligent manufacturing concept and is equipped with the latest generation of automatic control and stacking units of Bangnuo Machinery. The key advantages are as follows:

High-strength steel rapid cold bending: Adaptable to various types of high-speed guardrails and special-shaped reinforcement rib structures, with stable plate shape and smooth edges

Servo shearing system: Supports fixed-length control and batch cutting, with both shearing speed and precision

Automatic stacking system: Integrated mechanical arm + conveying + positioning device, which can realize automatic stacking and neat discharge of guardrails of different lengths

Touch interface + PLC centralized control: Easy to operate, flexible parameter call, suitable for switching different parameters

One person on duty, the whole line is linked, Significantly reducing labor costs and improving on-site management efficiency

Smooth communication, efficient and stable project delivery

This project took about 85 days from design confirmation to equipment assembly. The customer kept in touch with our company through video conferencing throughout the process and paid close attention to the progress and equipment details of each stage. After the trial video was shown, the customer gave great affirmation to the stacking efficiency and stability, and believed that "this whole system can directly replace the unloading and sorting work of the original three workers".

At present, the equipment has completed the factory packaging and arranged for shipment through the FOB Shanghai model. The Bangnuo after-sales team will continue to provide remote debugging guidance and operation training support to ensure that the customer's factory can be put into production quickly.

Bangnuo Machinery: Focus on the intelligent upgrade of non-standard molding equipment

As an industry-leading manufacturer of non-standard customized equipment, Bangnuo Machinery continues to increase its R&D investment in the direction of automation, informatization, and modularization, helping global customers improve production efficiency, optimize human resource structure, and enhance product consistency. The successful delivery of this guardrail project marks another important progress of our company in the field of automated production lines for guardrails and traffic safety facilities.

At present, Bangnuo Machinery's intelligent molding equipment has been widely exported to Asia, the Middle East, South America and Eastern Europe, and is widely used in many industries such as building structures, highway protection, container modules, and interior decoration.